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液体灌装机

 

人工灌装效率低、用工成本高,旺季招工难;定量精度不足,易出现漏灌、溢灌,造成物料损耗;缺乏全自动整线包装生产线,生产流程脱节,履约能力不足;设备适配性差,无法兼顾不同粘度液体,清洁不便。选对液体灌装机生产厂家,搭配液体定量灌装机及全自动整线,成为企业降本增效的关键。

设备介绍:

该设备采用微电脑PLC自动控制,人机界面,全封闭、下潜式灌装。计量精度高,灌装范围大,结构紧凑,运行平稳,适合于各种规则形状的容器灌装,液缸及其管道拆卸、清洗,方便快捷。所有接触物料的部件均采用优质不锈钢制造,整机美观大方,符合GMP标准要求。

工艺流程:

自动理瓶→杀菌→灌装→重选→金检→上盖旋盖→铝箔封口→自动贴标→开箱→装箱→封箱打包→机器人码垛→入库系统

适用范围:

食品类(食用油、酱油、醋、果汁、饮料、乳制品、酱料、蜂蜜);日化类(洗衣液、洗发水、沐浴露、洗手液、护肤品、消毒液);医药类(口服液、消毒液、医用试剂、中药汤剂);化工类(润滑油、防冻液、油漆、涂料、化工试剂、防腐剂),可适配不同粘度、不同规格灌装需求。

设备参数:

设备型号:MC-ZX-8T

头数:8

适用瓶型:圆桶: H 100-320,Φ100-180; 方桶: L 100-200,W:40-80, H 150-300;桶口直径: ≤30,≥30定制

生产能力(瓶/小时):1L:2200; 5L:500

灌装范围:1~5L:±0.5%

设备尺寸(mm):2000×1100×2200

电源:AC220V,50Hz 3kw

Manual filling efficiency is low, labor costs are high, and it is difficult to recruit workers during peak seasons; the metering accuracy is insufficient, leading to leakage or overflow, causing material loss; there is a lack of fully automated packaging production lines, resulting in a disjointed production process and insufficient fulfillment capability; the equipment's adaptability is poor, unable to accommodate liquids of different viscosities, and cleaning is inconvenient. Choosing the right liquid filling machine manufacturer, along with liquid quantitative filling machines and a fully automated production line, becomes the key to reducing costs and improving efficiency for enterprises.

Equipment Introduction:

This equipment adopts microcomputer PLC automatic control, human-machine interface, fully enclosed, and submerged filling. It has high metering accuracy, a wide filling range, compact structure, smooth operation, and is suitable for filling various shaped containers. The liquid cylinder and its pipeline are easy to disassemble and clean, fast and convenient. All parts in contact with the material are made of high-quality stainless steel. The entire machine is aesthetically pleasing and meets GMP standards.

Process Flow:

Automatic bottle sorting → Sterilization → Filling → Re-selection → Metal detection → Capping → Aluminum foil sealing → Automatic labeling → Unboxing → Boxing → Sealing and packaging → Robotic palletizing → Warehouse system

Application Range:

Food category (edible oil, soy sauce, vinegar, fruit juice, beverages, dairy products, sauces, honey); daily chemicals (laundry liquid, shampoo, body wash, hand wash, skincare products, disinfectants); pharmaceuticals (oral liquids, disinfectants, medical reagents, traditional Chinese medicine decoction); chemicals (lubricating oil, antifreeze, paint, coatings, chemical reagents, preservatives), suitable for different viscosities and various filling specifications.

Equipment Parameters:

Model: MC-ZX-8T

Filling heads: 8

Applicable bottle types: Round bottles: H 100-320, Φ100-180; Square bottles: L 100-200, W:40-80, H 150-300; Bottle mouth diameter: ≤30, ≥30 customizable

Production capacity (bottles/hour): 1L: 2200; 5L: 500

Filling range: 1-5L: ±0.5%

Equipment dimensions (mm): 2000×1100×2200

Power supply: AC220V, 50Hz 3kw

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